Build Cover Boards
You’ll need to cut three boards for your hardback case: the front cover, the back cover, and the spine. Your local craft store should stock binder’s board (a durable, yet flexible board, about 1/8″ thick) for this specific purpose, but in a pinch, chipboard or illustration board should also work.
Using your carpenter’s square and utility knife, measure and cut the cover boards. Each cover should be 1/8″ longer on the head, foot, and fore edges. Every board has a grain, which usually runs the length of the board. Make sure to cut every board with the grain; otherwise, if any stretching or warping occurs, the error will be much more obvious when two boards stretch in different directions.
The edge on the spine side of the front cover should be reduced by the thickness of two boards (in my case, 1/4″), to accommodate the hinge. Altogether, then, the front cover should be cut to 1/4″ taller than the height of the book (1/8″ added to the head and foot) and 1/8″ narrower than the width of the book (after adding 1/8″ and subtracting 1/4″).
Cut the spine board to the same height as the covers. Normally, the width of the spine board should be the width of the book block, plus the thickness of the front and back cover boards. But since our book is significantly thicker at its spine than at just 1/4″ further in, cutting the spine board to the same thickness as the width of the spine edge of the signatures is more appropriate and will slightly reduce the unwanted effect of a thicker spine than fore edge.
You now have your rough boards. Before attaching them to your book block, use a medium-grit sand paper to smooth out the rough edges. Otherwise, over time, these edges might catch on shelf edges and wear through the cover paper.
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jenny 9:52 pm on February 22, 2007 Permalink | Log in to Reply
You can save some money by buying a used book at the Salvation Army and ripping the cover boards off of it.
Brian Sawyer 9:06 am on February 23, 2007 Permalink | Log in to Reply
Great tip, Jenny!
mildred wogbash 4:41 pm on October 1, 2007 Permalink | Log in to Reply
Horrible tip Jenny, have you no respect for books?
adam k. 3:58 am on October 22, 2007 Permalink | Log in to Reply
haha.
thanks Brian! i’m gonna make a portfolio book.i’ll post it soon as i’m done 🙂
adam k. 1:54 pm on July 6, 2008 Permalink | Log in to Reply
http://adamkitingan.blogspot.com/2008/06/grungy-sketch-book.html
it’s not perfect but its a book! thanks again Brian 🙂
dusky 12:40 am on November 29, 2008 Permalink | Log in to Reply
Yeah Jenny, kind of lame, disrespectful and defeats the purpose of making your own book…
Dave 8:41 am on February 8, 2009 Permalink | Log in to Reply
I’ve bought many a book at goodwill and stripped it for parts. You’re kidding yourself if you think that every book that ends up in a thrift store goes on some collector’s shelf, most end up going to a landfill if they don’t sell eventually….
Gifts when “time ≠ money” | Writing On 12:38 pm on December 12, 2012 Permalink | Log in to Reply
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